Hydraulic DC Power Pack for Stacker Machines Supplier
Hydraulic
DC Power Pack for Stacker Machines Supplier
A Hydraulic DC Power Pack for stacker machines is a
compact, self-contained unit that provides the hydraulic power required to
lift, lower, and maneuver loads in hydraulic stackers, such as electric
pallet stackers or material handling equipment. It is powered by a Direct
Current (DC) motor, making it ideal for battery-operated or mobile
applications where AC power is not available.
These power packs integrate essential hydraulic components
including a DC motor, hydraulic pump, reservoir, valve block, relief valves,and solenoids into one modular system. Designed for efficiency,
durability, and portability, DC power packs are extensively used in
warehouse automation, logistics, material handling, and electric lift systems.
Applications
Hydraulic DC power packs are essential in:
- Hydraulic
Stackers (Manual & Electric) – Powering vertical lifting of pallets and goods.
- Material
Handling Equipment – Used in portable scissor lifts, hand trucks, and
goods lifts.
- Mobile
Hydraulics – Where compact, battery-powered operation is required.
- Warehouse
Automation Systems – Electric pallet jacks, trolleys, and dock
levellers.
- Aerial
Work Platforms – For lifting and stability.
- Tail
Lifts & Lift Gates – On trucks or vans for loading/unloading.
- Compact
Hydraulic Tools – Used in field service or repair.
- Battery-Operated
Maintenance Units – For mobile service carts or equipment trolleys.
10
Frequently Asked Questions (FAQs)
- Q:
What is a DC hydraulic power pack?
A: It is a self-contained unit that uses a DC motor to drive a hydraulic pump, providing pressurized fluid to operate hydraulic systems. - Q:
What voltage is typically used?
A: Common voltages include 12V DC, 24V DC, and 48V DC, depending on stacker design and battery compatibility. - Q:
Can I customize the power pack for specific stacker requirements?
A: Yes, most manufacturers offer custom configurations for flow rate, pressure, and reservoir capacity. - Q:
Is it suitable for continuous-duty applications?
A: DC power packs are typically designed for intermittent use; continuous duty may overheat the motor. - Q:
What kind of hydraulic fluid should be used?
A: Standard hydraulic oils like ISO VG 32 or 46, depending on ambient temperature and manufacturer recommendation. - Q:
How do I control the power pack?
A: Through integrated solenoid valves, push-button remotes, or joystick controls in the stacker. - Q:
Is it noisy?
A: Noise levels are moderate and can be reduced with proper mounting and vibration dampening. - Q:
What is the maintenance requirement?
A: Low; typically includes checking fluid levels, replacing filters, and inspecting seals. - Q:
How do I mount it on a stacker?
A: Usually mounted on the base frame or within the battery compartment, using vibration-resistant mounts. - Q:
Can it lift heavy loads?
A: Yes, depending on the motor HP, pump displacement, and pressure rating (usually up to 200 bar or more).
Features
with Practical Uses
|
Feature |
Use/Benefit |
|
Compact & Modular Design |
|
DC Motor (12V/24V/48V) |
Enables portable, battery-operated hydraulic actuation. |
|
Integrated Valve Block |
Simplifies installation and ensures quick response time. |
|
High-Pressure Gear Pump |
Delivers required flow and pressure to lift heavy loads. |
|
Built-in Relief Valve |
Protects against over-pressure and ensures operator
safety. |
|
Customizable Tank Capacity |
Allows flexible design for stacker size and oil volume
needs. |
|
Quick Connect Hydraulic Ports |
Reduces installation time and simplifies maintenance. |
|
Low Power Consumption |
Efficient use of battery power; extends operating cycles. |
|
Dust & Moisture Sealing (IP Rated) |
Ensures longevity even in harsh warehouse or outdoor
environments. |
|
Manual Lowering Function |
Safety feature in case of power or system failure. |
Key
Points at a Glance
- Power
Supply: 12V / 24V / 48V DC
- Pump
Type: Gear pump (0.5 to 2.5 cc/rev common)
- Motor
Power: 0.8 kW – 3.0 kW
- Pressure
Range: Up to 200 bar (2900 PSI)
- Flow
Rate: 2 to 12 LPM (Liters per Minute)
- Reservoir
Capacity: 1 to 15 liters (customizable)
- Duty Cycle: Typically 10%-30% intermittent (varies by model)
- Operation:
Remote-controlled or integrated with stacker control
- Mounting:
Horizontal/vertical adaptable configurations
- Compliance:
CE/ISO certified units preferred for safety & reliability
Contact
Us For More Details :
Call - +91 8511762085
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WEBSITE - www.vintechhydraulics.co.in
EMAIL - vintechhydraulic@gmail.com
