Hydraulic Dc Power Pack For Stacker for manufacturing
Hydraulic Dc Power Pack For Stacker for manufacturing

Hydraulic Dc Power Pack For Stacker for manufacturing

A Hydraulic DC Power Pack is a compact, self-contained unit powered by a direct current (DC) electric motor that drives a hydraulic pump. It supplies pressurized fluid to stackers (lifting equipment used in warehouses and manufacturing), enabling vertical movement (lifting/lowering) of loads. These power packs are vital in mobile applications where AC power isn’t feasible, especially in battery-powered pallet stackers, forklifts, and material handling lifts.

Applications

  • Battery-operated pallet stackers
  • Hydraulic scissor lifts
  • Mobile hydraulic lifting platforms
  • Forklifts and electric trolleys
  • Material handling equipment in logistics
  • Compact lifting systems for automotive workshops
  • Construction equipment (portable hydraulic systems)
  • Dock levelers and tail lifts

Key Features & Their Uses

Feature

Use / Benefit

DC Motor (12V/24V/48V)

Provides power where AC supply is unavailable; suitable for battery-operated systems

Hydraulic Gear Pump

Converts motor energy into hydraulic energy to lift heavy loads

Reservoir/Tank (Steel or Aluminum)

Stores hydraulic fluid; ensures system runs without cavitation

Solenoid Operated Valves

Controls flow direction; enables lifting and lowering of loads

Pressure Relief Valve

Prevents overpressure and protects system components

Compact Design

Space-saving and easy to integrate into mobile stackers

Remote Controller/Manual Lever

Operates the lift system from a distance

Quick Connect Fittings

Enables easy maintenance and system integration

Noise-reducing Housing

Suitable for indoor or warehouse use with minimal sound disruption

Battery Operated

Allows off-grid operation, increasing mobility and flexibility

Top 10 Frequently Asked Questions (FAQs)

  1. Q: What voltage options are available?
    A: Typically 12V, 24V, and 48V DC motors are used depending on the application.
  2. Q: How much weight can the power pack lift?
    A: It depends on the hydraulic cylinder, but units can handle 500 kg to 3000+ kg.
  3. Q: How long can a DC power pack run continuously?
    A: Most are designed for intermittent duty cycles (e.g., 2 min on / 18 min off) to prevent overheating.
  4. Q: Can it be customized for specific stackers?
    A: Yes, manufacturers offer customization in tank size, flow rate, and control options.
  5. Q: What type of hydraulic oil should be used?
    A: ISO VG 32 or 46 grade hydraulic oil is typically recommended.
  6. Q: Is the power pack weatherproof?
    A: Enclosures can be weatherproofed for outdoor use, but most are designed for indoor/mobile use.
  7. Q: How do I maintain the power pack?
    A: Regular oil level checks, filter cleaning, and system pressure tests ensure long life.
  8. Q: What safety features are included?
    A: Pressure relief valves, overload protection, and emergency lowering systems.
  9. Q: Can it be integrated with remote or wireless controls?
    A: Yes, many systems come with remote-control capabilities.
  10. Q: What's the expected lifespan of the system?
    A: With proper maintenance, a power pack can last 5–10 years or more.

Key Points

  • Designed for mobile & battery-powered hydraulic lifting systems
  • DC power pack ensures independent operation from AC mains
  • Modular construction allows easy maintenance and replacement
  • Ensures smooth, silent, and reliable performance in indoor environments
  • Critical component for efficient warehouse automation & material handling
  • Customizable to specific operational loads, duty cycles, and dimensions

 

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