Hydraulic DC Power Pack for Stacker Machine
Hydraulic
DC Power Pack for Stacker Machine
A Hydraulic DC Power Pack for a Stacker Machine is a
compact, self-contained electro-hydraulic system designed to drive lifting and
lowering operations in material handling equipment such as stackers, pallet
trucks, tail lifts, and scissor lifts. It uses direct current (DC) power
— usually from a 12V or 24V battery — making it ideal for mobile and
battery-operated industrial equipment.
The power pack typically includes a DC motor, hydraulicpump, reservoir, valves, and manifold, all integrated
into one unit. It delivers reliable hydraulic pressure for lifting loads
and may include solenoid valves, pressure relief valves, and flow control for
precise movement. It's designed for high performance in low-voltage
environments, ensuring safety, compactness, and efficiency for lifting and
load-handling tasks in warehouses and manufacturing plants.
Top 10
FAQs about Hydraulic DC Power Packs for Stackers
- What
is a DC hydraulic power pack used for in stackers?
- What
voltage options are available?
- Typically
available in 12V DC and 24V DC, depending on stacker
design.
- What
kind of stackers use DC hydraulic power packs?
- Used
in manual stackers, semi-electric stackers, and fully electric
stackers.
- What
is the typical lifting capacity it supports?
- Power
packs can handle lifting capacities from 500 kg to 2000 kg or
more, depending on system design.
- How
much hydraulic pressure can it deliver?
- Usually
delivers between 1600 PSI to 3000 PSI (110–210 bar).
- Is
it suitable for continuous-duty applications?
- No,
most DC power packs are rated for intermittent duty due to heat
buildup.
- How
long does it take to lift a full load?
- Typically
10–20 seconds, depending on load, oil flow rate, and cylinder size.
- Can
it be customized for different flow rates or tank sizes?
- Yes,
customizable flow rates (0.5–5 LPM) and tank capacities (1–10 liters) are
available.
- Does
it include safety valves or overload protection?
- Yes,
equipped with pressure relief valves, check valves, and manual/solenoid-controlled
lowering valves.
- What
type of oil should be used in a hydraulic DC power pack?
- Typically
ISO VG 32 or VG 46 hydraulic oil is recommended.
Features
and Their Uses
|
Feature |
Use / Benefit |
|
DC Motor (12V/24V) |
Enables off-grid or mobile lifting operations using battery power. |
Hydraulic Gear Pump |
Generates flow and pressure for lifting operation. |
|
Oil Reservoir |
Stores hydraulic oil, available in various capacities. |
|
Pressure Relief Valve |
Prevents overloading and system damage by controlling max
pressure. |
|
Solenoid Valve (Lowering Valve) |
Controls descent; may be manual, electric, or adjustable. |
|
Compact Modular Design |
Space-saving and easy to install in small stacker
compartments. |
|
Steel/Aluminum Manifold Block |
Integrates all hydraulic components in one leak-proof
structure. |
|
Check Valve |
Prevents reverse flow and maintains load position. |
|
Flow Control Valve (optional) |
Controls lowering speed of the forks for safety. |
|
Emergency Lowering Screw (optional) |
Manual override in case of power failure. |
Applications
of Hydraulic DC Power Packs in Manufacturing
|
Application Area |
Use |
|
Material Handling |
Lifting/lowering forks in stackers, pallet jacks, and tail lifts. |
Warehouses |
Battery-powered lifting for semi-electric and
full-electric stackers. |
|
Small Manufacturing Units |
Efficient, mobile load handling in tight spaces. |
|
Automated Storage Systems |
Part of vertical lift modules and compact AS/RS systems. |
|
Logistics & Distribution |
Load/unload pallets from trucks using hydraulic tail
lifts. |
|
Scissor Lifts & Dock Levelers |
Compact and portable hydraulic source for lifting
platforms. |
Key
Points Summary
- Power
Source: DC (typically 12V or 24V battery).
- Application:
Lifting and lowering in mobile material handling systems.
- Output
Pressure: Up to 3000 PSI (~210 bar).
- Flow
Rate: Customizable (0.5 to 5 LPM commonly).
- Tank
Size: 1 to 10 liters depending on lift stroke.
- Control
System: Manual, remote, or solenoid-actuated descent.
- Duty
Cycle: Intermittent – cooling required between cycles.
- Protection:
Integrated pressure relief and safety valves.
- Mounting:
Horizontal or vertical mounting options available.
- Advantages:
Compact, battery-operated, low noise, efficient, customizable.
Optional
Add-Ons for OEMs/Manufacturers
- Wireless
remote control units
- Battery
monitoring integration
- Quick couplers for easy maintenance
- CAN-Bus
or Modbus compatibility for smart control systems
- Custom
branding & OEM integration support
Contact
Us For More Details :
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