Hydraulic DC Power Pack for Stacker Equipment
Hydraulic DC Power Pack for Stacker Equipment

Hydraulic DC Power Pack for Stacker Equipment

A Hydraulic DC Power Pack for Stacker Equipment is a compact, energy-efficient, and self-contained hydraulic system designed to power material handling equipment like manual or semi-electric stackers, scissor lifts, pallet stackers, and small lifting platforms. It operates on Direct Current (DC)—usually 12V, 24V, or 48V—making it ideal for battery-operated or mobile equipment.

This power pack typically consists of a DC motor,hydraulic pump, reservoir tank, valves, and control manifold integrated into a single unit. It delivers controlled hydraulic pressure to operate lifting/lowering cylinders, providing smooth, reliable performance in indoor and warehouse environments.

Widely used in the logistics, warehousing, manufacturing,and retail sectors, it ensures compact design, low noise, and portable operation—especially where AC power is not feasible.

Features with Uses

Feature

Use

DC Motor (12V/24V/48V)

Enables battery-powered operation for mobile stackers.

Compact Hydraulic Reservoir

Stores hydraulic oil and allows thermal dissipation.

Gear Pump or Vane Pump

Converts mechanical power into hydraulic pressure for lifting.

Directional Control Valve

Controls oil flow direction—used for lifting and lowering.

Pressure Relief Valve

Protects the system from overpressure or overload.

Solenoid Valve with Remote Control Option

Enables push-button control for operators.

Inline Oil Filter

Protects components by filtering contaminants from hydraulic fluid.

Check Valve

Prevents backflow and maintains load-holding capacity.

Emergency Manual Lowering Knob

Useful during power failure or system fault.

Quick Mount Brackets and Ports

Ensures easy installation on stacker frames.

Key Points

  • Designed for DC-operated stackers and mobile lifting devices.
  • Available in custom pressure and flow ratings (typically 1–3 kW motors, 1.5–10 LPM flow).
  • Uses low-noise, maintenance-friendly components.
  • Integrated lifting and lowering function with one unit.
  • Compatible with deep-cycle batteries (used in pallet stackers).
  • Manufactured with IP-rated motors for dust and moisture resistance.
  • CE, ISO, and RoHS compliant variants are available for export.

Applications

  • Battery-Operated Pallet Stackers
  • Manual or Semi-Electric Hydraulic Stackers
  • Mobile Hydraulic Scissor Lifts
  • Hand Pallet Trucks with Lift Mechanism
  • Mini Lifting Platforms
  • Warehouse Order Pickers
  • Vertical Goods Lifts
  • Dock Levelers
  • Hydraulic Trolleys and Carts

Top 10 FAQs – Hydraulic DC Power Pack for Stacker Equipment

1. What is a hydraulic DC power pack?

It is a self-contained hydraulic system powered by a DCmotor, used to operate lifting equipment like stackers and lifts.

2. What voltage options are available?

Common options are 12V, 24V, and 48V DC, depending on the battery system of the stacker.

3. Is it suitable for continuous operation?

Most DC power packs are designed for intermittent duty cycles to avoid overheating. Continuous operation may require air/oil cooling.

4. What is the typical lifting capacity it supports?

Varies by configuration, but generally supports lifting 500 kg to 3 tons, depending on the hydraulic cylinder and flow rate.

5. Can it be customized?

Yes, manufacturers in India (like those in Ahmedabad, Pune, Delhi) offer custom-built power packs with specific flow, pressure, tank sizes, and valve options.

6. How is the power pack controlled?

Via push-button control, pendant, or joystick. Solenoid-actuated valves manage lift/lower functions.

7. What maintenance is required?

Regular oil checks, filter cleaning, and checking for leakages or worn seals are essential.

8. Is it easy to install?

Yes, with pre-mounted fittings and brackets, installation is quick. Only hydraulic hoses and battery connections are required.

9. What type of oil is used?

Typically Hydraulic Oil 46 or 68 grade, depending on climate and equipment type.

10. How long does the battery last with this system?

Battery life depends on load and usage but typically 6–8 hours per charge for moderate-duty cycles.

 

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