Industrial Hydraulic DC Power Pack for Stacker
Industrial Hydraulic DC Power Pack for Stacker
Introduction
An Industrial Hydraulic DC Power Pack for Stacker is a compact, battery-operated hydraulic unit designed to power lifting mechanisms in electric or semi-electric stackers. It provides clean, mobile, and efficient hydraulic power where traditional AC sources are unavailable or unsafe.
It is the heart of electric stackers, enabling vertical movement (lifting/lowering) of heavy loads using pressurized hydraulic fluid driven by a DC-powered motor.
How it is Made (Manufacturing Process)
A Hydraulic DC Power Pack is built using carefully selected components for durability, compactness, and performance.
Main Components
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DC Motor (12V, 24V, or 48V)
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Hydraulic Pump (Gear or vane)
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Oil Reservoir (3–15 liters capacity)
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Directional Control Valve
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Hydraulic Cylinder
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Filtration System
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Battery Bank
Step-by-Step Process
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Motor & Pump Coupling
A high-torque DC motor is directly coupled with a hydraulic gear pump. -
Hydraulic Circuit Integration
Control valves, filters, and pressure relief devices are fitted. -
Tank & Fluid System Assembly
A compact oil tank (usually powder-coated steel or aluminum) is integrated, fitted with level indicators and breathers. -
Wiring & Control Setup
Solenoids, switches, joysticks, and circuit protection devices (MCBs) are installed. -
Testing & Calibration
The unit is pressure-tested up to 200–250 bar, ensuring flow consistency, safety shutoff, and load handling.
Uses / Applications
Hydraulic DC power packs are widely used in semi-electric and electric stackers for the following:
| Use Case | Description |
|---|---|
| Material Stacking | Stack items on racks up to 6 meters high |
| Narrow Aisle Operations | Ideal for compact storage rooms and narrow warehouse paths |
| Loading/Unloading Trucks | Move goods from trucks to dock or shelf using lift-assist stackers |
| Assembly Line Movement | Transport subassemblies across production areas |
Advantages
| Advantage | Explanation |
|---|---|
| Eco-Friendly & Silent | No emissions, minimal noise – perfect for indoor use |
| Compact & Mobile | Lightweight and space-saving design |
| Safe Operation | Overload valve, emergency lowering system, and safety cut-offs |
| Low Maintenance | Minimal moving parts and oil requirement |
| Easy Integration | Can be used in retrofitting or custom stacker designs |
| Reversible Flow Options | Easy up/down control with solenoid valves |
| Versatile Customization | Adjustable flow, pressure, reservoir, and power settings |
Specialty & Key Features
| Feature | Benefit |
|---|---|
| Compact Modular Build | Allows installation in narrow stacker chassis |
| High Lifting Force | Can lift 1000–3000 kg loads with ease |
| Precision Control | Controlled lifting/lowering via limit switches and joysticks |
| Battery Monitoring | Voltage display and power cut-out for low battery protection |
| Custom Voltage | Available in 12V/24V/48V DC depending on application |
| Integrated Safety | Emergency stop, overload bypass valve, and fuse protection |
| Maintenance-Free Motor | Brushed or brushless motors available for longer life cycles |
FAQs (Frequently Asked Questions)
What voltage options are available?
Typically 12V, 24V, and 48V DC models, depending on the battery system of the stacker.
How long does the battery last?
A fully charged lead-acid or lithium-ion battery can support 6–8 hours of regular stacking operations.
Can it be used outdoors?
Preferably used indoors. Outdoor use is possible with weatherproof enclosures.
Is the unit customizable?
Yes, tank size, motor type, pump flow, and controls can all be tailored to the application.
What is the maintenance frequency?
Basic maintenance every 6 months, including oil top-up, filter check, and battery health check.
Importance in Industry
Hydraulic DC Power Packs are essential in modern warehousing and logistics, especially where:
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AC power is unavailable
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Emission-free operation is critical
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Flexibility and mobility are needed
They are used in green warehouses, pharmaceutical facilities, small retail stockrooms, and automated warehouses due to their precision and portability.
Conclusion
The Industrial Hydraulic DC Power Pack for Stackers is a game-changer for smart, sustainable material handling. It offers efficient lifting without noise, smoke, or high operational costs — making it the go-to solution for compact, high-performance, indoor logistics.
It powers the backbone of modern storage solutions: eco-friendly, affordable, and adaptable.
Contact:-+91 8511762085
Gmail:-vintechhydraulic@gmail.com
