Hydraulic DC Power Pack Stacker
Hydraulic DC Power Pack Stacker
1. What is a Hydraulic DC Power Pack Stacker?
A Hydraulic DC Power Pack Stacker is a material handling machine powered by a DC (Direct Current) motor-driven hydraulic system. It is used for lifting, stacking, and transporting pallets and goods, typically in indoor environments like warehouses, factories, and retail stockrooms.
It combines electric mobility, compact hydraulic lifting, and zero-emission operation — ideal for areas where AC power is not available or hazardous.
2. How is it Made? (Manufacturing Process)
Main Components
Hydraulic Pump
-
Hydraulic Cylinder
-
Battery Bank
-
Control Unit & Joystick
Manufacturing Process
-
Frame Fabrication
High-strength steel is laser-cut, bent, and welded to form the mast, legs, and support structures. -
Power Pack Assembly
The DC motor, hydraulic gear pump, valves, oil tank, and filtration system are assembled into a compact unit. -
Hydraulic Circuit Setup
Hoses and fittings are connected to route hydraulic fluid from pump to lift cylinder. -
Electrical Integration
Control switches, joystick, limit switches, and safety interlocks are wired to the DC motor and battery system. -
Final Assembly & Testing
Forks, lifting chains, guide rollers, and wheels are installed, and the unit is load-tested for safety and performance.
3. Specializations / Customizations Available
| Customization | Description |
|---|---|
| Lifting Height | 1.5 m to 6 m (can be customized as per warehouse height) |
| Load Capacity | 500 kg to 2000 kg |
| Battery Type | Lead-acid or Lithium-ion |
| Mobility Option | Manual push or semi-electric/self-propelled stackers |
| Control System | Standard ON/OFF or proportional joystick for smooth lifting |
| Fork Type | Adjustable, Fixed, or Special Attachments (roll clamp, drum handler, etc.) |
| Explosion-Proof Units | For chemical or flammable environments |
4. Uses / Applications
| Industry / Sector | Usage |
|---|---|
| Warehouses | Stacking goods on racks, shifting pallets to desired locations |
| Retail Stores | Moving stock in confined aisles, handling lightweight pallets |
| Automotive Workshops | Lifting parts bins, organizing assembly lines |
| Pharmaceutical Plants | Cleanroom-compatible stackers for hygiene compliance |
| Small Businesses | Material handling in tight spaces where forklifts can’t operate |
5. Advantages of Hydraulic DC Power Pack Stackers
| Advantage | Description |
|---|---|
| Compact & Maneuverable | Fits through narrow aisles and elevators |
| Cost-Effective | Cheaper than forklifts or large handling systems |
| User-Friendly | Simple controls, ergonomic design |
| Customizable Load & Lift Options | Tailored to your application needs |
| Safe & Stable | Anti-rollback brakes, overload valves, and emergency lowering system |
6. FAQs
What is the power source for a DC stacker?
A 12V, 24V, or 48V battery bank (often lead-acid or lithium-ion) powers the DC motor and hydraulic pump.
How long does it operate on one charge?
Typically 6–8 hours of continuous usage depending on battery size and load.
Can the lifting height be customized?
Yes, common options range from 1.6 m to 6 m and can be built to suit your rack heights.
Is maintenance easy?
Yes. Only periodic hydraulic oil checks, battery topping, and basic servicing are required.
Is it suitable for outdoor use?
Generally best for indoor or covered areas; outdoor use requires weatherproofing.
Conclusion
Hydraulic DC Power Pack Stackers are versatile, eco-friendly, and efficient tools for handling material in confined, power-restricted, or indoor environments. With customizable features and minimal operating cost, they’re increasingly replacing manual and fuel-based alternatives in modern warehouses and industrial settings.
Contact:-+91 8511762085
Website:-https://vintechhydraulics.co.in/
